July 1, 2025

#40 Workflow Mapping

Kaizen Tracker is not “just” software or a startup, but a time-tested solution for a systematic, project-based approach to continuous improvement processes—one that we are constantly innovating.

Kaizen Tracker
Member of the Kaizen Tracker Team

1. Method Name

Workflow Mapping

2. Alternative Names

Workflow Diagram

3. Brief Description

Workflow mapping is a visual representation of the sequence of steps, tasks, decisions, and interactions required to complete a specific work process from start to finish. It focuses on “who does what and when.”

4. Purpose / When to Use

It is used to understand, analyze, and improve any process. It helps identify bottlenecks, redundancies, unnecessary steps, and opportunities for automation. It is an essential tool for process redesign, the implementation of software systems (e.g., ERP), or employee training.

5. Procedure / How to Apply It

1. Define the process: Clearly establish where the process begins and ends.
2. Identify the participants: Determine all the roles or departments involved in the process.
3. Gather information: Interview the participants in the process to find out what steps they take, what information they need, and what they produce.
4. Draw a map: Use standardized symbols (e.g., from BPMN—Business Process Model and Notation) to visualize the flow:
- Rectangle: Task or activity.
- Diamond: Decision point (yes/no).
- Oval: Start/end of the process
.- Arrows: Direction of flow
.- “Swimlanes”: Often used to separate tasks based on who is responsible for them.
5. Analyze and Improve: Look for problems in the map: unnecessary hand-offs, long waits, steps that do not add value. Design a “to-be” map that is more efficient.

6. A Real-World Example

The company mapped out the invoice approval process. The map showed that an invoice passed through five different people, two of whom performed only a formal check without adding any value, and the invoice often sat on a desk for several days. The new workflow map eliminated two approvers and introduced a digital system that automatically sends notifications, reducing the entire process from 10 days to 2 days.

7. Benefits

- Clarity and transparency: Everyone can see how the process works as a whole and what their role is
.- Identification of waste: It uncovers inefficiencies that are not apparent during day-to-day work
.- A foundation for standardization and automation.
- Improves communication and collaboration between departments.

8. Risks / Limits

- "Analysis Paralysis": The team may spend too much time creating the perfect map and never get around to making improvements.
- Depicting an ideal state: People tend to describe how a process should work, rather than how it actually works, with all its workarounds and problems.
- Complexity: A map that is too detailed can be confusing.

9. Practical Tips

- Map the actual situation: Encourage people to be honest and describe what is really happening.
- Use "swimlanes": Swimlanes are extremely useful for showing when work moves from one department to another, which is a common source of delays.
- Distinguish between a Process Map and a Value Stream Map (VSM): A workflow/process map focuses on steps and responsibilities. A VSM is a specific type of map that focuses on the flow of value and the quantification of time and waste.

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