Kaizen Tracker / Product / Idea Database

Database

good ideas.
The best improvements come from the people on the production line. Kaizen Tracker gives them 30 seconds and three ways to log an idea—via a kiosk, a mobile device, or an RFID card. Every idea becomes a searchable record that can grow into a full-fledged Kaizen project.
Module · M04 / Ideas
Entry · Kiosk · Mobile · RFID
Status · Production
Version · v4.2.0
— /01 — Collection of Ideas

You can jot down an idea in 30 seconds, from anywhere.

There’s a kiosk station with an RFID reader next to the line. Just tap your card, speak or type your idea, and submit it. No logins, no ten-page forms—just the problem and a proposed solution.
kiosk
cell phone
RFID card
without logging in
Kaizen Tracker — Kiosk · New Idea
WLS05 — Installation
Connectors come loose due to vibrations
Add a safety clip + visually inspect the attachment at the end of the line.
Insert the card
I. Ružová
ID 2941 · 8:42 a.m.
— /02 — Championship Playoffs

A points system that encourages new ideas.

Every idea that is accepted earns points—based on quality, feasibility, and actual savings. The plant manager sees the leaderboard in real time, and the top employees receive rewards. Continuous improvement becomes a game that people want to play.
gamification
points
rewards
ranking
Kaizen Tracker — Saving Championship Q3
1
UK
Veronika Borovicová
1,240
GOLD
2
DB
Daniela Brestová
980
28 ideas
3
MH
Marek Horský
845
21 Ideas
4
IR
Ivana Ružová
712
19 ideas
5
PD
Peter Dubový
640
16 ideas
— /03 — From Idea to Project

A good idea turns into a Kaizen project with just one click.

Once the coordinator determines that an idea is feasible, they convert it into a project card—complete with all the details, the author, and the assigned points. Nothing is rewritten; the history remains linked from the first entry to the measured savings.
transformation
project card
interconnected history
Kaizen Tracker — Idea Processing
Idea
2941
Approved
coordinator
Project
MK2024_0021
Author: I. Ružová · +120 points | Estimated savings: €8,200
— /04 — Library

A searchable library of proven improvements.

Every idea that is implemented is archived and can be used in the next plant. Filter by workstation, pillar, author, or method. A solution that worked in Poprad can be replicated at your facility in just a few minutes.
replication
full text
filters
multi-plant
Kaizen Tracker — Idea Library
MK2023_0114
Redesign of the WLS05 Ergonomic Workstation
Poprad
MK2023_0140
Connector Locking Clips in the Presence of Vibrations
Poprad
BK2024_0007
5S Standard for Tool Carts
Galanta
BK2024_0033
Visual Management of Material Flow
Galanta
— /05 — Impact

Ideas that really make
a difference.

Average figures across plants that have implemented kiosk stations and the Saving Championship. Updated quarterly.
3,729
Ideas
Submitted: 2024
41 %
Turning an Idea
into a Project
30 s
Average time
to record an idea
68 %
Participating
Operators
— / Other platform modules

The idea database is the gateway to the ecosystem.

/ M01 — Core

Continuous Improvement

The Life Cycle of a Kaizen Project — From Identification to Archiving Success.
Open
/ M05 — Quality

Database of Identified Errors

Error logs, root cause analysis, transformation into an improvement project.
Open
/ M03 — Teams

Collaboration and Culture

Project groups, Saving Championship, points for ideas and involvement.
Open
 
KAIZEN TRACKER

Give your employees the opportunity to improve systematically. Take the first step and get started now.

Contact us or schedule a consultation. Consultations typically last 30 minutes. We’ll introduce you to our solution, learn about your requirements and expectations, and work with you to determine the next steps.
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