1. Method Name
Time Study (Time Snapshot)
2. Alternative Names
Time Study, Measurement of Work Time
3. Brief Description
A time study is a structured method of observing and measuring the time required for a skilled worker to perform a defined task at a standard pace. The goal is to establish a "standard time" for a given operation.
4. Purpose / When to Use
It is used to establish performance standards, for capacity planning, for cost calculation, for balancing production lines, and as a basis for compensation systems. It is a fundamental tool of industrial engineering.
5. Procedure / How to Apply It
1. Select and define the task: Precisely define the task to be measured, including its starting and ending points.
2. Break the task down into elements: Break the task down into smaller, easily measurable steps (elements).
3. Inform the operator: Explain the purpose of the measurement to the operator to reduce stress and the “Hawthorne effect.” Select an average, qualified worker.
4. Measure and observe: Use a stopwatch to measure the duration of each element over several cycles (e.g., 10–20 repetitions).
5. Rate the pace (Performance Rating): The observer rates the operator’s work pace compared to the “standard pace” (100%). If the worker works faster (e.g., 110%), the time is adjusted upward. If they work more slowly (e.g., 90%), the time is adjusted downward. The so-called “base time” is calculated.
6. Add Allowances: Allowances for personal needs, fatigue, and unavoidable downtime (expressed as percentages) are added to the base time.
7. Calculate the standard time: Standard time = Base time * (1 + Allowances).
6. A Real-World Example
In the assembly shop, the operation “tightening 4 screws” was timed. The observed time was 20 seconds. The observer rated the operator’s pace at 110% (he was working faster than normal). Base time = 20 s * 1.10 = 22 seconds. A 15% allowance for fatigue and personal needs was added to this. Standard time = 22 s * 1.15 = 25.3 seconds.
7. Benefits
- Provides an objective basis: It allows you to set standards and plan based on measurements, not estimates.
- Identification of inefficiencies: A detailed analysis of the elements reveals unnecessary movements and waste.
- A basis for comparison: It allows for comparing the effectiveness of different work methods.
- Fairness: It provides a fair basis for performance evaluation and compensation.
8. Risks / Limits
- Subjectivity in assessing pace: Assessing pace is the most critical and subjective step, requiring an experienced observer.
- “The Hawthorne Effect”: An employee may change their behavior simply because they are being observed.
- Tension and mistrust: If the method is poorly communicated, it can lead to mistrust and the feeling that management only wants to “raise the bar
.”- Not suitable for creative work: The method is designed for repetitive, manual tasks.
9. Practical Tips
- Communication is key: Thoroughly explain to employees why you are conducting the measurement and how the results will be used
.- Use video analysis: Recording the operation on video allows for a more accurate analysis and repeated evaluation of the pace.
- Work Sampling: For long and irregular tasks, consider the alternative “Work Sampling” method, which is less intrusive.