KAIZEN TRACKER / Improvement Methods

Methods of continuous improvement.

How do I choose?

5S, PDCA, Kanban, Poka-yoke, and others. The proven arsenal of Lean and Kaizen methods is extensive—the key is to understand these methods, select the right one for your problem, improvement, or project, and have the resources and tools available to support you in your systematic improvement efforts.

Kaizen Tracker will help you with that

Lean and Kaizen offer a proven arsenal of methods. None of them is a silver bullet on its own—their power lies in their combination and in the discipline with which the team applies them. Here are the ones our customers use most often.

Kaizen Tracker digitizes most of them: 5S audits, 5×Why analyses, and the PDCA cycle are all conducted directly within the system, complete with a history and supporting evidence.

Identified Issues

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Clutter in the Workplace

Start with 5S and visual management.

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Recurring Errors

Use the 5 Whys and Poka-yoke.

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Long retyping

Use SMED for quick changeovers.

— / Tools and Methods

An overview of the top selected methods that work:

#88 Job Rotation

Sort, organize, clean, standardize, maintain.

#87 Cross-functional Teams

Sort, organize, clean, standardize, maintain.

#86 Mentoring & Coaching

Sort, organize, clean, standardize, maintain.

#85 Employee Suggestion Programs

Sort, organize, clean, standardize, maintain.

#84 One-on-One Interviews (One-on-One)

Sort, organize, clean, standardize, maintain.

#83 Peer Feedback

Sort, organize, clean, standardize, maintain.

#82 Gamification

Sort, organize, clean, standardize, maintain.

#81 Culture of Continuous Learning

Sort, organize, clean, standardize, maintain.

#80 Workload Balancing

Sort, organize, clean, standardize, maintain.

#79 Workflow Simulation

Sort, organize, clean, standardize, maintain.

#78 Agile Boards

Sort, organize, clean, standardize, maintain.

#77 TWI (Training Within Industry)

Sort, organize, clean, standardize, maintain.

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